rapid N cube
Good to know, that it‘s going to be a good harvest next year.
2
Die Kunst der Elementaranalyse
rapid N 1970 (Heraeus)
Nitrogen is one of the building blocks for proteins and
therefore our basis for life. The precise nitrogen analysis is
of vital importance not only for the determination of raw
protein in food and feed but also in connected areas like
soil fertility, fertilisers as well as biological and industrial
materials. The superior reference method for the total ni-
trogen determination nowadays is the modified combus-
tion method according to Dumas which is applied in the
rapid N cube.
according to Kjeldahl there are remarkable advantages:
• Decrease of the analysis time from hours to
minutes
• Completely safe and fully automatic operation
• Omission of caustic and environment polluting
chemicals
• Low installation requirements and operating costs
• 100 % nitrogen recovery independent from the
type of chemical bond
Elementar is the successor of the technology company
Heraeus. With its more than 100 years of tradition in CHN
analysis it was also the first manufacturer worldwide who
made use of the Dumas method for macro samples up to the
gram range. The ability to analyse large samples was essen-
tial for the use of the Dumas method for routine N/protein
determination of every day samples.
The rapid N cube is the product coming from decades of
experience. It incorporates modern micro mechanics, elec-
tronics and user oriented software.
The result is the most compact high performance instru-
ment for the Dumas nitrogen analysis, particularly suitable
for cost efficient long term operation with minimum main-
tenance.
The analysis of sulfur is also possible as an option, another
key element in biological systems.
Nitrogen analysis is elementary
Good to know, that it‘s going to be a good harvest next year.
3
The concept is impressively simple
Extreme lifetime optimises our instrument
for the use in agrarian analysis.
4
The principle of the Dumas method for nitrogen determina-
tion is based on the quantitative combustion digestion of
the sample at approx. 960°C in excess oxygen. The bound
nitrogen is transferred into molecular nitrogen and nitric
oxides. The analysis gases are transferred with CO
2
as carrier
gas via a catalytic post combustion zone onto a reduction
zone. At this point, the conversion of the nitric oxides into
nitrogen at hot tungsten takes place. Furthermore, the ex-
cess oxygen is bound. After a two stage drying phase, the
gas mixture flows to the thermoconductivity detector (TCD)
via an electronic flow controller. A connected PC calculates
the nitrogen concentration in the sample from the TCD sig-
nal of the N
2
in the CO
2
and from the sample weight.
The design of the rapid N cube results in a very short flow
path, minimal number of valves, moving parts and seal-
ings. This allows for a trouble-free long time operation. The
measurement of all the analyte gas, without further sam-
pling or splitting, has several benefits. Errors due to com-
plicated aliquot valves are eliminated, there is no reduction
in sensitivity due to a smaller amount of measured analyte,
and there is no loss of analyte in the case of slowly com-
busting samples. The whole gas analysis further serves for
automatic optimization of the analysis run and the oxygen
consumption.
Using CO
2
as carrier gas eliminates the need to absorb the
CO
2
generated from the combustion of the sample.
For the conversion to sulfur determination, the use of an
optional high performance IR–detector allows the quick
and precise analysis of sulfur as SO
2
in the combustion
gas. Since the furnace is already designed for the required
1150°C, only the change from steel to a quartz glass combus-
tion tube is necessary.
The clear concept results in simple handling, cost-efficient
operation and lowest installation requirements. The main-
tenance tasks are kept to a minimum.
Combustion
CO
2
O
2
Drying
Detection
CO
2
Ref.
5
Handling of macro samples
Up to 1 g solid sample material is wrapped in tin foil or
paper and pressed into pellets. For liquids and suspensions,
up to 0.5 ml (1 ml with special measures) is filled in tin cap-
sules and sealed gas tight with our optional liquid sampling
press. This allows for the analysis of even inhomogeneous
samples without extensive grinding or other pretreatment.
Even up to 1 g of organic samples can be analysed!
High capacity autosampler
The wrapped samples are loaded into a carousel with 60
positions. For samples up to approx. 300 mg weight there
is also a carousel with 120 positions available. Reloading
during operation is possible at any time. Carousel stacking
which interferes with the reliability and inhibits continu-
ous loading while analysing, is not required. The samples
are individually transferred to the combustion tube via the
well proven ball valve. A new sealing technology has been
employed. The system also incorporates a magnetically
controlled shield to protect the ball value during the ener-
getic combustion process.
The proven further improved
Optimal sample digestion
The 3-tube furnace is controllable up to 1200°C and there-
fore can be used not only for N analysis but also for the
analysis of sulfur. The combustion for N analysis is done
in the robust stainless steel combustion tube. A large and
easy to change crucible collects the ash residues. Catalytic
post combustion and reduction both take place in separate
and voluminous reactors. Oxygen jet injection directly at the
place of combustion serves for a 100 % oxygen dosing to the
sample – even with strong combustion gas evolution.
This results in minimal use of high purity oxygen together
with more effective combustion. The patented use of tung-
sten for the reduction allows 2 to 3 times higher sample
capacity in comparison to copper. This results in long un-
interrupted operation times. The furnace is designed to
use low voltage, providing higher safety and also allows a
10 year furnace warranty. Special attention has been paid
to the air flow in the furnace compartment to avoid over
heating damage even in the event of loss of cooling fans
due to a power failure.
6
Stable gas control and high
measuring dynamics
When combusting large sample weights, large pressure
fluctuations and amounts of humidity may occur. Therefore,
the analysis gases are led through an effective 2–stage gas
drying and electronic gas flow control directly before the
detector. The gas paths are reduced to an absolute mini-
mum and are made of non-corrosive material.
The TCD has a large dynamic range for measurements ex-
tending from the ppm level to 100 %. The TCD is based on
thermistor technology, is impervious to damage from oxy-
gen intrusion, and stands out for particularly high stability
and measuring dynamics. Measurements below 20 ppm are
possible and instrument calibrations are stable for months
and even years.
0,00
0
107317.10
peak area (x)
µg N (y)
0
8000
7000
6000
5000
4000
3000
2000
1000
0
40
80
120
160
200
t[s]
TCD-Signal
75299.0
Peakgrafik glutamic acid
N calibration entire range
7
Measuring automatically correct
For the first time all instrument functions of a Dumas
analyser are digitally controlled and monitored.
8
rapid N cube sets new bench marks
For the first time all instrument functions of a Dumas ana-
lyser are digitally controlled and monitored. This results in
completely new possibilities of automatic operation, opti-
misation as well as remote control and diagnosis over the
internet.
The basis for this is the use of the new micro processor gen-
eration with 24-bit signal processing as well as electronic
sensors for gas flows and pressures.
The complete combustion process is monitored and con-
trolled by the system. The operator just has to select the
sample type from the methods library. All instrument pa-
rameters are then set. Oxygen dosing is controlled via a dig-
ital controller with feedback control based on the detector.
This assures complete combustion with the minimal amount
of oxygen consumption. The time of analysis is optimised by
the system automatically. This results in the shortest time,
but also allows for the complete combustion of even slow
burning samples. Easy and correct operation by operators of
different experience levels is achieved.
A commercial PC or laptop serves as control and evaluation
unit which allows the fast change to the latest computer
generation.
The design and operation of the Windows based software is
a key component of our whole system. Our software is writ-
ten and developed in our own premises by our own person-
nel according to strict ISO 9001 requirements. The software
allows for a continuous monitoring of real time conditions
of the analyser in both numerical and graphical forms, easy
and efficient input of run information with automated
functions, cut and paste data to or from Excel, as well as
statistical analysis options.
The system is designed for intuitive operation, but content
sensitive help is just a click away. Automatic optimisation
of parameters, monitoring of maintenance intervals and
service messages, LIMS data transfer are all integrated into
the system. Graphical leak checking with pictorial guides
for each step is a new favorite feature of users. We also fea-
ture our unique browser based pictorial parts list, with drill
down operation and exploded component diagrams.
Data safety and validity can be assured with the available 21
CFR Part 11 compliant option
Main window operation surface instrument software
Leak test
9
* Element contents in [%] incl. standard deviation in [%]
Starch
Measurements 6
Weight 500 mg
Glutamic acid
Measurements 6
Weight 300 mg
Soya grist
Measurements 6
Weight 500 mg
EDTA
Measurements 6
Weight 250 mg
Flour
Measurements 9
Weight 500 mg
Inorganic fertilizer, solid
Measurements 6
Weight 150 mg
Malt
Measurements 9
Weight 500 mg
Soil
Measurements 6
Weight 1000 mg
Animal feed w. fish meal
Measurements 6
Weight 300 mg
Mixed provender
Measurements 4
Weight 300mg
Sulfanilic acid
Measurements 6
Weight 1 mg
Sunflower seeds
Measurements 6
Weight 150 mg
Flour
Measurements 6
Weight 30 mg
Milk powder
Measurements 6
Weight 1000 mg
Soil
Measurements 6
Weight 50 mg
Soya sauce
Measurements 6
Weight 500 mg
Alfalfa
Measurements 6
Weight 30 mg
Protein *
Nitrogen*
0.214 ± 0.018
9.517 ± 0.021
46.05 ± 0.45
9.589 ± 0.004
12.237 ± 0.012
21.104 ± 0.026
9.246 ± 0.030
0.0215 ± 0.0006
32.985 ± 0.054
19.85 ± 0.16
18.53 ± 0.09
22.13 ± 0.31
0.1162 ± 0.0012
3.335 ± 0.012
0.0061 ± 0.0003
9.08 ± 0.45
0.283 ± 0.003
Sulfur*
10
Unlimited applications
Precise results within minutes
All organic and the majority of inorganic samples, liquid or
solid, can be analysed. As a real macro analyser, the rapid
N cube stands out due to the fact that the weight of organic
samples may be up to the gram range without incomplete
combustion and without forming tar or methane which
may lead to false analysis results. This is possible due to the
use of a lance injection of the oxygen directly at the place
of combustion, a particularly effective catalytic post com-
bustion in a separate tube furnace, as well as the superior
control of large combustion gas quantities. This is advanta-
geous e. g. for samples with a high fat content such as oil
seeds or meat products.
The large sample amount allows the direct analysis also of
inhomogeneous samples without extensive pre-treatment.
Together with the highly sensitive TCD and the extreme sta-
bility of the gas flow, the high sample weight also allows
low detection limits of below 20 ppm. This is important e.g.
for samples with a very low nitrogen content such as ”lean
soil“ or starch.
For samples with a high mineral content, like soil, the large
ash crucible in the combustion tube is of advantage for the
uninterrupted number of samples. The emptying of the ash
crucible is easy and possible within a few minutes. Where
required, the large measuring dynamics makes reliable an-
alytical results possible – also for samples of only a few mil-
ligrams. The efficient two-stage gas drying allows the serial
analysis of aqueous sample material up to 1 ml volume. This
applies also for difficult matrices or low concentrations like
soy sauce, milk or beer. The correlation of the Dumas analy-
sis results with the Kjeldahl method is officially secured by
a number of round robin tests and is the basis of national
and international standards.
A great advantage is that a large number of applications
only require one basic calibration which can be used for
months or even years. Only an adjustment of the instru-
ment by 2–3 standard measurements to the instrument sta-
tus and the atmospheric pressure at the beginning of the
measuring day is required. The repeated measurement of
calibration standards or blanks within a day and/or within
large measuring series is not necessary.
The rapid N cube can be easily and quickly modified to the
fully automatic analysis of sulfur (option). Soil samples with
a concentration of less than 100 ppm, plant material with
0.1 % or even chemicals with up to 100 % sulfur can be de-
termined without problems.
For the simultaneous analysis of CNS in macro samples the
additional instrument lines vario MAX cube and vario MACRO
cube of the Elementar portfolio are available.
11
12
On behalf of your budget
rapid N cube is designed for the cost-
effective analysis of large sample series
Low purchase and installation costs
A complete operating system consists of the basic instru-
ment, PC/laptop and a 0.1 mg analytical balance. Approxi-
mately 1 m of standard width laboratory bench, power con-
nection (100 V–230 V) and two gases (CO
2
, O
2
) are required
for the operation. A hand press for solid samples is included
in the initial outfit. A special mechanical pellet press is also
available. For liquid samples we recommend our economi-
cally priced press with cold weld sealing of the capsules.
Provisions like air conditioning, special power lines, exhaust
hoods, compressed air or cooling water are not required.
High long time stability
rapid N cube‘s design stands out for its minimum of valves,
sealings and wires/tubes. The detector and the air condens-
er are almost maintenance-free. The instrument calibration
can be used for months and years and the 3–tube furnace
has a 10 years warranty. This results in a very long and trou-
ble-free operation time.
Up to 120 samples can be analysed fully automatically also
unattended and over night
Low costs per analysis
The reasons for the minimal operational costs are the ex-
tremely low oxygen consumption and the long operation
times of the employed components.
The robust stainless steel combustion tube and the other
consumables can be used for a large number of analyses.
The analytically superior reduction of all operation gases by
the patented use of tungsten instead of copper has further
increased the capacity by a factor of 2-3.
Compared to the Kjeldahl method there are no additional
costs for storage and disposal of chemicals and installations
for acid digestion. There are also no time consuming man-
ual steps during operation.
Easy and safe operation
The analyser does not require special skills for chemical
analysis or the software. The automatic optimisation of
the operating parameters by the special sensor technology
and computing technology makes it possible to also attain
correct analytical results with semi-skilled personnel. High
safety standards of operation and the omission of toxic or
caustic chemicals are also important.
Availability also in the future
As for all instruments of Elementar, the use of the rapid N
cube is supported for more than 10 years. This applies to the
availability of spare parts, the support by our worldwide
service and the advice of our application specialists.
13
Analysis method:
Combustion method according to Dumas for nitrogen determination.
Combustion of the sample, drying, cleaning and reduction of the combustion gases and
detection of the nitrogen with a TCD
Operating modes:
N/protein as standard with TCD
Optional S with IR detection
Digestion temperatures:
960°C for N determination
1150°C for S determination
Safety standards:
CE-label, EN 61010-1, EMV low voltage directives 73/23/EEC
Analysis standards:
AOAC 990.03,AOAC 968.06, AOAC 993.13, AOAC 992.15, AOAC 992.23, ASBC, AACC, FGIS, AOCS, CGC
(for fertilizer, meat, meat produce, cereals, oil seed, brewing grain, flour, animal feed), DIN/
EN/ISO 14891 (milk and milk products), DIN/ISO 13878 (soil), LUFA, MEBAK (brewing), ICC 167
Detection range*:
0 – 100% N (or 500 mg N absolute)
0 – 100% S (or 20 mg S absolute)
Detection limit*:
< 20 ppm N
< 10 ppm S
Standard deviation*:
< 0.05 % abs. (approx. 250 mg glutamic acid)
* depending on sample type, analysis mode and options
14
Specifications rapid N cube
Calibration:
Multi point calibration, regression linear to the 4
th
order,
stable over months.
Sample weight*:
up to 1 g or 1 ml sample volume
Analysis time*:
approx. 4 min
Autosampler:
60 positions in a magazine as standard for samples up to approx. 1 g
reloadable any time during operation
or 120 positions to approx. 300 mg, optional
Gases: O
2
99.995 % purity, approx. 0.4 l/analysis
CO
2
99.995 % purity, approx. 4 l/analysis
Instrument control:
Operation and control via PC under Windows
®
;
All instrument functions are digitally controllable, the comprehensive operation software
includes e.g. automatic leak test, extensive error diagnosis, monitoring of the maintenance
cycles, sleep-/wake up function, statistical evaluation and almost unlimited memory ca-
pacity for analysis data incl. graphics.
Integration in data networks like LIMS and the possibility of remote control and diagnosis
via the internet.
In full compliance with 21 CFR Part 11 (option).
Electrical connections:
100/110/200/230 V, 50/60 Hz, 1,8 kW
Dimensions:
42 × 55 × 55 cm (B × T × H)
Weight:
ca. 65 kg
* depending on sample type, analysis mode and options
15
Agrarian
Analysis
Chemical
Analysis
Fuel
Analysis
Water and
Environmental
Analysis
Consumables
Service
Isotope
Analysis
Elementar
Analysensysteme GmbH
Donaustraße 7
63452 Hanau (Germany)
Phone:
+49 6181 9100-0
Fax:
+49 6181 9100-10
Mail: info@elementar.de
Web: www.elementar.de
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