Table of Contents
Introduction
2
History of Magnets
3
Global Trend for Magnets
4
Magnetic Materials Introduction
5
Definitions and Terminology
6
Conversions
10
Hysteresis and Demag Curve
11
Typical Supplier Data Sheets
12
NdFeB at Various Temperatures
15
Attributes of Magnet Materials
16
Highest
Properties of Magnets
17
Manufacturing
Processes
18
NdFeB and SmCo Manufacturing
19
Alnico
Manufacturing
20
Ferrite
Manufacturing
21
NdFeB Coatings
22
Adverse Effects on Magnets
23
Magnet
Assembly 26
Machining
of
Magnets
27
Handling
of
Magnets
28
Magnetization
Process 29
Magnetization
Types
30
Testing
Magnets 31
Initial Design Considerations
34
Selection of Magnet Materials
35
Things
to Include on Your Drawing
36
Contact information and References
37
Introduction
This guide has been developed to provide the fundamental basics of magnetic
materials, their properties, methods of manufacture, and costing so that the user
has adequate knowledge when deciding what type or grade of material should be
used in various applications.
Magnets have enormous importance in the modern world. It would be hard to
imagine life without their contributions in today’s products. Automobiles have
several hundred magnets from motor to sensor applications; Consumer
electronics utilize them to generate video, sound and record; Computers would
not exist; and the medical field would not have the benefit of MRIs and many high
RPM instruments used in surgery and dentistry.
The main purpose of magnets is to help in the conversion of energy:
Mechanical to Electrical, such as in generators, sensors and microphones
Electrical to Mechanical, such as in motors, actuators and loudspeakers
Mechanical to Mechanical, such as for couplings, bearing and holding devices
With such importance and the complexities of devices utilizing magnets, they are
a relatively easy material to understand. There are only four major types of
permanent magnet materials:
NdFeB, Neodymium or Neo Rare Earth
SmCo, Samarium Cobalt
SrFe
2
O
3
, Hard Ferrites or Ceramics
AlNiCo, Alnico
magnets
Then, there are only 4 major magnetic performance properties:
Br, Residual Induction. The magnetic flux that remains permanently in a magnet
Hc and
Hci, Coercivity. The Susceptibility for demagnetization of the magnet
BH
max
, Energy Product, The total energy stored in a magnet (BrxHc)
T, Temperature Stability. Reversible, irreversible, max working and Curie temps.
In addition to providing a good understanding of the above characteristics, this
guide will also provide information related to pricing and availability of all the
magnetic materials.
2
History of Magnetic Materials
7.0 MGOe
Sm
2
Co
17
SmCo
5
NdFeB
50 MGOe
35 MGOe
30 MGOe
20 MGOe
NdFeB
200
°
C
Ferrites
Alnico 5
KS Steel
MK Steel
3.8 MGOe
6.0 MGOe
Loadstone
2.5 MGOe
<1/2 MGOe
400 BC
1930 1940 1950 1960 1970 1980 1990 2000
Earliest written reference to magnetism:
"The lodestone makes iron come or it attracts it" from 400BC China
3