32 Handbook of Food Science and Technology 3
During acidification, casein micelles covered with whey protein aggregates
are destabilized and begin to associate when
the pH of the medium drops
below 5.5. This results in molecular rearrangement, leading to the formation of
a gelled protein network that includes homogenized fat globules. The firmness
of the network increases with the degree of acidification [TAM 99]. When the
pH reaches 4.6, yoghurt is cooled to around 5°C in order to control the
metabolic activity of the starter cultures. While set yoghurts (container
fermentation) are cooled to 5°C
in a single stage, stirred yoghurts (tank
fermentation) are cooled in two stages. In the first stage, carried out in a plate
heat exchanger, the yoghurt is cooled to 15–20°C. After stirring and
smoothing, the yoghurt is then poured into containers and cooled to 5°C.
1.3.3.
Milk powder
1.3.3.1.
Drying of milk
After bactofugation to eliminate dispersed elements (butyric acid bacteria
spores, casein fines), whole, skimmed or standardized
milk is heat-treated
before drying; it can also undergo different concentration operations
(microfiltration, ultrafiltration, nanofiltration) that modify the ratio between
milk components. Some components (polysaccharide, minerals, vitamins, etc.)
can be dispersed in milk.
After standardization, the liquid is homogenized,
concentrated by vacuum evaporation and finally spray-dried or drum-dried
(see Volume 2).
The concentration of milk and its derivatives by vacuum evaporation (the
process of removing water by boiling) is based on lowering the boiling point
of the liquid (and therefore the processing temperature) by reducing pressure.
Vacuum is used for two main reasons: on the one hand,
the temperature
difference between the dairy product to be concentrated and the heating
surface of the falling film evaporator is greater for a given heating steam
pressure, which can reduce steam consumption by increasing the evaporation
capacity and/or using more effects; on the other hand, it can evaporate heat-
sensitive solutions. The most common apparatus in the dairy industry is the
multiple
effect evaporator, which incorporates a falling film evaporator
equipped with thermal vapor recompression and mechanical vapor
recompression systems. The energy cost of removing 1 ton of water is
between 360 and 1080 kWh. The maximum boiling
at the beginning of the
cycle (first effect) is normally less than 70°C, corresponding to an absolute
pressure of 30,664 Pa. The evaporation capacity of industrial evaporators
From Milk to Dairy Products 33
varies from 10 to 30 tons h
-1
. A concentration cycle lasts between 10 and 20 h.
Theoretically, the average residence time of the product in an industrial
evaporator is between 10 and 20 minutes: fouling of the evaporation tubes due
to the precipitation of calcium phosphate causes
a gradual increase in
temperature throughout the entire evaporation unit of 10 – 15°C.
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