From Milk to Dairy Products 29
yield and the number of decimal reductions obtained, double filtration is
generally performed to achieve a volume reduction factor (VRF) of 200. Milk
is pre-skimmed and the cream is reincorporated to the microfiltrate after a
specific heat treatment.
Combined with a moderate heat treatment, the
shelf life of microfiltered
milk can range from 35 days (treatment of 20 s at 72°C) to six months
(treatment of 6 s at 96°C).
1.3.2.
Fermented milk products
The bacterial conversion of lactose forms the basis of a wide variety of
fermented products (yoghurt, kefir, kumis, etc.) and is one of the oldest
methods used for stabilizing milk. Fermentation causes the formation of an
acidic (or alcoholic) gel consisting of a network of proteins and fat globules
trapped in the aqueous phase. Yoghurt is the
most popular fermented milk
product and is obtained exclusively by the growth of lactic acid bacteria
Streptococcus salivarius
subsp
thermophilus
and
Lactobacillus delbrueckii
subsp.
bulgaricus
,
which should be inoculated simultaneously. Any products
containing bacteria other than these cannot be called yoghurts but are
fermented milk. In yoghurt, lactic
acid bacteria should be viable, active and
present in abundant quantities (
∼
10
7
bacteria g
-1
); the lactic acid content must
not be less than 0.7 % (w/w) in products sold to consumers [MAH 00]. Many
molecules generated during fermentation, other than lactic acid, contribute to
the sensory (diacetyl, acetaldehyde, etc.) and health (bioactive peptides,
β
-galactosidase, etc.) qualities of fermented products.
There are two types of yoghurts: set and stirred yoghurt. In the case of set
yoghurt, fermentation occurs directly in the container; these are usually natural
or flavored yoghurts. In the case of stirred yoghurt, fermentation occurs in
tanks prior to stirring, smoothing (up to total liquefaction of the gel in the case
of drinking yoghurts)
and packaging; these are generally smooth natural or
fruit yoghurts.
1.3.2.1.
Standardization of milk
The standardization of milk in the production of yoghurt helps to achieve
the qualitative requirements of the finished product. It mainly concerns total
solids as well as the protein and fat content. Total solids are generally higher
for set yoghurts than for stirred yoghurts. Enriching milk with proteins
30 Handbook of Food Science and Technology 3
(to around 5 g per kg
-1
) contributes to the firmness of the gel and prevents the
risk of phase separation. This is achieved either by the addition of powder
(skimmed milk powder, whey protein concentrate powder),
evaporation or
membrane technology (ultrafiltration, reverse osmosis).
In addition, carbohydrates such as sucrose or glucose are often added to
sweetened or fruit yoghurts. Polysaccharides (pectin, xanthan, etc.) can also be
used as stabilizers in fruit yoghurts.
1.3.2.2.
Homogenization
The homogenization of milk used for fermentation has a number of
objectives: it improves the firmness of the gels obtained after fermentation,
increases their water retention capacity and reduces syneresis. It also prevents
creaming during yoghurt production, in particular during the static incubation
period in containers or fermentation tanks. Homogenization is usually carried
out in the rising phase of pasteurization at a pressure of around 20 MPa and a
temperature between 60 and 90°C. During homogenization, the lipid interface
is covered with proteins (casein micelles, whey proteins). The protein coating
of homogenized fat globules is involved in the formation of the protein
network during acidification [LUC 98].
1.3.2.3.
Heat treatment
By modifying the physicochemical properties of proteins, the heat
treatment of milk (around 90°C/10 minutes) has a significant impact on the
rheological properties of lactic gels. Through heat denaturation, whey proteins
(more than 90%) form soluble covalent aggregates or aggregates bound to
κ
-
casein on the surface of casein micelles. By changing the micelle surface, heat
treatment causes an increase in the pH of acid gelation of milk, an increase in
gel firmness and a reduction in its syneresis (Figure 1.11). Furthermore, heat
treatment creates a favorable environment for the growth of lactic acid bacteria
by destroying undesirable microorganisms and potential competitors to lactic
acid bacteria, lowering the redox potential, contributing to the production of
formic acid, and so forth.
1.3.2.4.
Fermentation
After heat treatment, milk is cooled to between 40 and 45°C and inoculated
with starter culture, resulting in acidification in
either a tank or individual
containers. In the case of yoghurt, starter cultures include
Streptococcus
thermophilus
and
Lactobacillus bulgaricus
. They grow synergistically
From Milk to Dairy Products 31
(Figure 1.12) and can be differentiated by their optimum growth temperature,
but also by their acidifying capacity and flavor production. Thus, the
proportion of strains added during inoculation and the incubation temperature
determine the sensory properties of the products. In addition,
some strains
release exopolysaccharides into the medium, which affect the rheological
properties of the gel.
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