46 Handbook of Food Science and Technology 3
where w
M
, w
C
and w
W,
and X
M
, X
C
and X
W,
respectively, are weight (kg) of
milk, cheese, whey, and concentrations of the constituent X in milk,
cheese
and whey (g kg
-1
). Cheese yield Y
C
(dimensionless) is expressed in kg of
cheese per 100 kg of milk used.
c
C
m
w
Y
100
w
=
[1.6]
By combining [1.5] and [1.6], we get
M
W
C
C
W
X
X
Y
100
X
X
−
=
−
[1.7]
For example, if 50 kg of milk with 32 g kg
-1
of protein give 6.7 kg of
cheese and 43 kg of whey with 185 g kg
-1
and 8.5 g kg
-1
of
protein
respectively, the cheese yield R
F
is equal to 13.3%. To standardize the cheese
yield calculation, technologists often calculate the yield of a reference cheese;
this corrected yield (Y
CC
) is:
M
W
C
W
CC
C
ref
W
ref
W
X
X
X
X
Y
100 Y
100
X
X
X
X
−
−
=
=
−
−
[1.8]
where X
ref
is the concentration of constituent X in a reference cheese,
representative of a given technology.
For a given manufacturing process, it is also possible to calculate the
recovery rate R
X
of a constituent X in cheese based on the following equation:
C
C
X
M
M
w X
R
100
w X
=
[1.9]
In the previous example (50 kg of milk with 32 g kg
-1
of
protein gives
6.7 kg of cheese with 185 g kg
-1
of protein), the recovery rate of protein R
prot
is
therefore 77.5%.
Drainage and acidification kinetics: categories of cheese
The physicochemical properties of cheese during demolding (fat-free dry
matter – FFDM, fat content, pH, moisture in non-fat substance – MNFS,
From Milk to Dairy Products 47
calcium on a from basis – Ca/FFDM), which determine the ripening process
by influencing microbial growth and biochemical and enzymatic reaction
kinetics, depend on the intensity and relative position
of the drainage and
acidification stages (Figure 1.21).
MNFS (dimensionless), which expresses the availability of water in the
curd, is calculated as follows:
C
c
100 DM
MNFS
100
100 F
−
=
−
[1.10]
where DM
C
and F
C
are the dry matter and fat content of cheese,
respectively.
There are four main categories of cheese:
–
Acid curd
, such as fresh cheeses: This is high-moisture cheese; in this
case acidification of the milk substrate precedes drainage. Whey is drawn off
at acid pH (4.5–5), under conditions where more than 80%
of calcium and
phosphates are solubilized in the whey. This leads to a significant
demineralization of the cheese, which accentuates its friability and
crumbliness.
–
Rennet curd
, such as semi-hard and hard cheeses (cooked
pressed
cheese): Processing involves intense drainage after rennet coagulation.
Drainage therefore precedes acidification that occurs in a lactose-depleted
medium; the buffering capacity is largely due to the concentration of proteins
and minerals (FFDM up to 30–35%). As a result, the pH of the cheese at the
end of the acidification stage is generally between 5.2 and 5.4, and its calcium
content is higher than other types of cheeses (2.9
<
Ca/FFDM
<
3.1%). These
characteristics give an elastic and cohesive texture; the low level of MNFS
results in a shelf life of several months.
–
Mixed curd with a predominantly acid nature
,
such as traditional and
industrial soft cheeses: These are high-moisture cheeses (MNFS around 75%),
relatively acidic before ripening (pH 4.6–4.8) and depleted of minerals. The
shelf life of these products is no more than a few week.
–
Mixed curd with a predominantly rennet nature
,
such as semi-soft
cheeses and medium-hard cheeses (stabilized soft cheese, uncooked or semi-
cooked pressed cheese): There is a greater level
of drainage compared with
48 Handbook of Food Science and Technology 3
the previous category, which may involve a lactose-removal stage. The pH at
the end of the acidification stage ranges from 4.8 to 5.2 and the cheese has a
moderate mineral content. The shelf life is a number of weeks depending on
the MNFS (60 – 72%).
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