Microsoft PowerPoint os3 eder process and Standards en ppt



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Early Detection Early Resolution (EDER)

1, Powerpoint presentation which explains the information flow of 

issue detection to Toyota Canada

–Information comes from Customers, Dealers or Toyota 

Headquarters

–Issues are prioritized - highest priority being safety

–Detection and analyzing systems are in place to facilitate quicker 

detection

–Toyota Motor Corporation stations quality control engineers in 

Canada


2. Common Platform – Dealer Management System

–Document explains benefits of a common information sharing 

platform and $244 Million investment

–System facilitates early exchange of vehicle service information

from Dealers to Toyota Canada



Toyota Canada Inc.

Technical Operations

Early Issue Detection Process



Information Flow – General Overview

Dealer


TCI

CQE

Inform

ation 

from 

Deale

r

Customer


Information fr

om Customer

Issue 

Detection

Issue 

Resolution

Inform

ation t

o Dea

ler

Repair

Repair


Information Flow – Inputs to TCI

How does TCI get quality related information 

from Customers and Dealers?

1. Customers can:

-contact the Customer Interaction Center (CIC)

2. Dealers can:

-submit Flash Product Reports (FPR)

-contact TCI Technical Assistance

3. TCI can:

-analyze warranty claims

-analyze customer paid repairs

-analyze part sales

-analyze recovered parts

-see the actual vehicle in the operating environment




Information Flow – Issue Detection

How does TCI detect issues?



-Special consideration given to safety related 

repairs/complaints

-Consolidate all inputs and analyze trends for: 

high frequency, difficult to diagnose and/or 

difficult to repair 

- Go and See activity with CQE

-Inspect recovered parts and/or attempt 

duplication on TCI cars  




Information Flow – Issue Detection

How does TCI report issues to CQE?



– Field Technical Report (FTR) 

• one VIN per report

• details customer complaint, vehicle symptoms, diagnosis method 

and potential cause




Information Flow – Issue Resolution

1. How does CQE resolve issues?

-Detailed investigation in lab and/or real world

-Work with design, manufacturing plant, supplier,                

etc. as needed

-Field fix for existing vehicles is determined

-Countermeasure for vehicles yet to be produced is determined 

2. How does TCI get this information from CQE?

-Technical Information (TI) document

TMC – Special QA Activities in Canada

Cold Region Office

-2 CQE Members stationed at TCI (Toronto)

-December – March

-Expedite Early Resolution (quick Go&See, etc.) 

of field quality issues

-1 CQE Member also deployed on dealer tour to 

find new issues & duplicate/confirm issues

Canada Cold Testing

-TMC evaluation of pre-production vehicles for NA market

-Toyota facility in Timmins, ON

-Opened in 1974

-Confirmation of cold start, heater/defroster 

performance, wiper/washer performance, traction 

control performance, corrosion resistance, paint 

chipping resistance, ABS performance, etc.



Information Flow – Repair Information

1. How does TCI advise dealers of the new                       

Repair Information?

-Publishing Technical Service Bulletin (TSB)                     

or Tech Tip

-Dealer has access to online library via dealer                  



portal to TCI (since 1998)



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