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FIXIT.CH

λ

0.028 W/mK

B A U S T O F F E   M I T   S Y S T E M

Aerogel Insulating Plaster System

Handling Guidelines

Mineral based

Easy to use



Efficient building insulation using space 

technology

Aerogel high-performance insulating plaster –  

a world first!

Fixit 222 Aerogel high-performance insulating plaster is the innovation in the field 

of building insulation. It achieves a thermal conductivity of 0.028 W/mK, which is 

two to three times better than conventional insulating plasters.

Lightweight Aerogel granulate is the primary additive used in this high-performance 

lime-based insulating plaster. For the first time an insulating plaster is now commer-

cially available which uses the highest performance insulating material in existence 

– Aerogel.



Focal point: renovating old buildings to improve 

energy efficiency

Thanks to its outstanding properties Fixit 222 Aerogel high-performance insula-

ting plaster is ideal both for use in renovating old buildings to modern energy 

standards, as well as for thermally insulating historic buildings and structures. It is 

equally suitable for indoor and outdoor use.

In new buildings the high-performance plaster can also be used on highly insula-

ting brickwork. Depending on the bricks used, a 3 to 5 cm layer of Fixit 222 is 

sufficient to achieve Minergie-standard insulating levels.



Mineral-based plaster systems – optimal structural 

propertiesy

Fixit 222 Aerogel high-performance insulating plaster is best used in conjunc-

tion with other Fixit products. Because of its mineral-based composition, the Fixit 

Aerogel insulating system offers optimal structural properties. Permeability to water 

vapour is absolutely guaranteed, thereby practically excluding the possibility of 

surface condensation or mildew growth. The low water absorption and water repel-

lent properties of the high-performance plaster provide a long-term guarantee of its 

superb insulating characteristics.



Fire resistance

Fixit 222 Aerogel high-performance insulating plaster and system components are 

non-flammable (Fire Classification 6q3, Flammability Rating A2), thereby making 

an active contribution to building fire safety.

A section through a sample of harde-

ned high-performance plaster



Aerogel Insulating Plaster 

System

•   Roughcast rendering with Fixit 

211 or Fixit 670

•   Fixit 222 Aerogel high-perfor-

mance insulating plaster

•   Fixit 493 mineral-based  

undercoat stabilizer

•   Fixit 223 special embedding 

mortar with coarse mesh  

reinforcement fabric

•   Mineral finishing coat e.g. 

Fixit 203, Fixit 763 white lime 

cement finish, or Fixit 777 extra 

white finishing plaster.

•   Mineral-based topcoat e.g. Fixit 

783 silicate colour, Fixit 784 

silicate colour APS or Fixit 785 

evo mineral colour.



What are Aerogels?

Aerogels were originally developed for space applications such as insulating spacesuits, 

and also as a storage medium for gaseous fuels. Aerogels consist almost completely  

(90 to 98%) of air.

The raw material used to manufacture Aerogels is amorphous silica, known in the building 

industry as sodium silicate or simply silicate. This pure mineral raw material forms the 

basis for the production of the highest performance insulating material that exists. Not only 

does Aerogel hold the world record for the material with the lowest thermal conductivity, 

it is also the lightest solid in existence. Its extremely porous microstructure has the effect of 

entraining air molecules, thus severely limiting its ability to transmit heat.

Cooperative research project: Empa and Fixit AG

Fixit 222 Aerogel high-performance insulating plaster was developed in the course of a R&D project supported by the Swiss Innovation 

Promotion Agency (CTI). Working together for several years, Empa researchers and Fixit product developers have successfully launched 

this innovative new product onto the market.


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Substrate preparation with Fixit 211 or  

Fixit 670 roughcast rendering

The substrate must be prepared in advance with an adhesive primer layer to rough 

the surface and reduce absorption.

•  Natural stone and masonry walls: Fixit 211 cement roughcast with adhesive 

additive

•  Bricks and insulated brickwork: Fixit 670 extended cement roughcast



 

 Plaster application with Fixit 222 Aerogel high-

performance insulating plaster

Apply Fixit 222 Aerogel high-performance insulating plaster with a plastering 

machine equipped for use with insulating plaster (e.g. PFT G4 or Mai 4ever).

Layer thicknesses of 60 to 80 mm can be applied in a single step without difficulty. 

If several layers are required the surface must be roughened before it hardens or 

coarsely applied (e.g. using a coarse toothed trowel). The next plaster layer should 

be applied on the following day, but not later than the third day. Level the Fixit 222 

Aerogel high-performance insulating plaster with a wooden or aluminium batten 

and after it has begun to set use a scraper and a V-end batten to score the surface 

evenly. In order to avoid shrinkage cracks caused by the surface drying out too 

quickly, Fixit 222 Aerogel high-performance insulating plaster must be kept moist 

for at least a week. This can be achieved by spraying with water or using curtains 

of moist jute or a plastic film.

If additional work or corrections are anticipated, add 10% Fixit 497 plaster and 

mortar emulsion to the mixing water used for the Fixit 222 Aerogel high-perfor-

mance insulating plaster. This improves substrate adhesion and makes working 

easier. Also apply Fixit 497 plaster and mortar emulsion to critical areas to ensure 

optimal plaster adhesion to the substrate.

Drying time depends on local conditions and weather. As a rule under ideal 

conditions a drying rate of 3 mm per day is expected. In order to allow adequate 

structural strength to develop, do not apply further coatings to the Fixit 222  

Aerogel high-performance insulating plaster for at least three weeks.



 

 Surface stabilization with Fixit 493 mineral-based 

undercoat stabilizer

In order to create a sufficiently strong surface layer on the Fixit 222 Aerogel 

high-performance insulating plaster, Fixit 493 mineral-based undercoat stabilizer 

must be applied to the surface after it has been adequately dried. Ideally this step 

should be carried out 24 hours before embedding the reinforcing fabric mesh. 

Fixit 493 mineral-based undercoat stabilizer should be diluted 1: 3 with water and 

applied with a roller.

Handling Guidelines for the Aerogel Insulating  

Plaster System

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Embedding the reinforcing fabric mesh and level-

ling with Fixit 223 special embedding mortar

In order to create a crack free, solid and level plaster surface it is necessary to 

add an embedded layer of fabric reinforcement. This is achieved by embedding 

a white, coarse mesh reinforcing fabric in a layer of Fixit 223 special embedding 

mortar which is at least 3 to 5 mm thick.

Depending on the chosen finishing coat, Fixit 223 special embedding mortar is 

either roughened horizontally with a brush or applied smoothly with the plastering 

trowel. Allow at least 10 days drying time.



  

Finishing coat  

with Fixit mineral finishing coats

Only mineral-based finishing coats and colours may be applied to Aerogel insula-

ting plaster components.

When using hydraulic lime finishing coats and lime cement plaster, the Fixit 223 

special embedding mortar must be roughened horizontally with a brush, thereby 

ensuring adequate keying. Additionally, mix 0.5 to 1 liter of Fixit 497 plaster and 

mortar emulsion per sack to enhance adhesion and improve workability of the 

finishing plaster.

Prior to applying finishing plasters such as Fixit 777 extra white finishing plaster or 

Fixit 732 silicate plaster APS, an appropriate primer or undercoat should be used.



  

Paint coat  

with Fixit mineral colors

The service lifetime of a façade created with the Fixit aerogel insulating plaster 

system is significantly lengthened by the application of two coats of mineral-based 

paint. We recommend for this purpose either Fixit 783 silicate colour, Fixit 784 

silicate colour APS or Fixit 785 evo mineral colour.

Applying the surface 

Levelling 

Embedding the reinforcing mesh

Further information including technical data and a product video can be found on our website at www.fixit.ch/aerogel

In addition we draw your attention to the general rules of building construction and the applicable guidelines of the Swiss 

Painters and Plasterers Association (SMGV) as well as the SIA Standard 242.

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Fixit 222  Aerogel high-performance  

insulating plaster

Constituent materials

•  Aerogel granulate as insulating 

material

•  Lightweight mineral aggregate

•  Natural hydraulic lime

•  White cement (chromate free)

•  White calcium hydroxide 

Properties

•  Highly insulating, lambda value 

λ 

0.028 W/mK



•  Permeable to water vapour – Water vapour can pass unhindered 

through the plaster coat so there is no danger of surface condensation or 

mildew growth, resulting in enhanced comfort

•  Water repellent – no loss of insulating qualities due to humidity absorption

•  Resistant to algae, fungus and insects thanks to its mineral components

•  Acoustically damping thanks to its highly porous structure

•  Non-flammable and heat resistant

•  Very high yield, 1 kg produces 5 liters of fresh mortar

The advantages at a glance

•  Lowest coefficient of thermal conductivity, 0.028 W/mK

•  Efficient thermal insulation with only thin layers (2 or 3 times thinner than conventional  

insulating plasters)

•  Ultra light, dry bulk density 220 kg/m



3

•  Does not contain Portland cement, ideal for use in old buildings and historically significant  



structures

•  Permeable to water vapour, preventing surface condensation and mildew growth

•  Joint-free insulating layers, reduction of thermal bridges

•  True-to-original wall reconstruction possible

•  Easy to use, machine or hand application

•  Variable layer thicknesses possible, prior levelling not necessary

•  Suitable for both indoor and outdoor use

•  Large selection of mineral finishing coats available from Fixit



Simple and economic machine application

The preparation and use of Fixit Aerogel high-performance insulating plaster differs 

only slightly from that of conventional insulating plasters containing polystyrene or 

mineral lightweight aggregate.

Fixit Aerogel high-performance insulating plaster can be applied simply and 

efficiently with a plastering machine equipped for insulating plaster application 

(lightweight plaster mixer and double performance spiral casing). The mixture is 

workable for 45 to 60 minutes.

It is essential, however, that the handling guidelines given in the Technical Data-

sheet and the information on how to correctly use the Fixit aerogel insulating 

plaster system in this brochure are followed closely.

Fixit Aerogel high-performance insulating plaster is manufactured in a specialized factory in Weiach, Switzerland, 

in accordance with stringent quality guidelines and is continually tested in our on-site quality control laboratory.



FIXIT.CH

Regional Sales Offices

Western Region

CH - 1880 Bex VD

Tel.  +41 24 463 05 45

Fax  +41 24 463 05 46

ventes@fixit.ch

Central Region

CH - 5113 Holderbank AG

Tel.  +41 62 887 53 63

Fax  +41 62 887 53 53

verkauf.mitte@fixit.ch

Eastern Region

CH - 7204 Untervaz GR

Tel.  +41 81 300 06 66

Fax  +41 81 300 06 60

info.untervaz@fixit.ch



08/2013

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