TOPIC 1: Gas Hydrates
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The high concentrations of methanol pose a further dilemma, with its disposal
having strong environmental implications. After hydrate-free transport of the
wet gas, the choices are either to dump the water phase in the sea, or install a
distillation unit to separate the inhibitor from the water:
•
The former choice would mean that the methanol could be used only
once and this is coupled to the environmental hazards of large-scale
dumping; this option appears to be somewhat detrimental.
•
The latter option requires the installation
of expensive and energy
consuming process units.
•
The worldwide costs associated with methanol usage are in excess of
$500 million dollars per annum and, due to its unequivocal
effectiveness, this figure is likely to increase further.
The thermodynamic method removes the hydrate former system from the
hydrate thermodynamic stability region of the phase diagram. As long as the
system is kept outside the thermodynamic stability condition, hydrate will not
be formed.
Thermodynamic inhibitor injection will shift the hydrate stability zone to the left,
resulting in pipeline conditions outside
the hydrate stability zone, as
demonstrated in Figure 16.
Perhaps the main technical problem is the transfer of inhibitor to the plug
location. Methanol is commonly used in the industry due its high vapour
pressure. Methanol’s high vapour pressure will facilitate its transport via the
vapour phase to the plug location.
For this reason it is not as effective for liquid systems or where a liquid phase
separates the hydrate block from the vapour phase. However, for such
systems it is possible to use other inhibitors, or to transfer methanol using
other techniques, such as with the aid of coiled tubing.
Figure 16: Hydrate Dissociation by Inhibitor Injection.
TOPIC 1: Gas Hydrates
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NIVERSITY B41OA December 2018 v3
The injection of methanol (or other inhibitors) will result in the dissociation of
some gas hydrates leading to the following effects, some of which have
already been discussed:
1. Dissociation of gas hydrates is an endothermic process and this will
result in a decrease in the system temperature.
2. Some gas will be released as the hydrate dissociates and this will
result in an increase in the system pressure.
3. In addition, dissociation of gas hydrates will result in some free water.
4. Additional free water reduces
the concentration of inhibitor, which in
turn will move the hydrate phase boundary to the right.
5. Each, or a combination of the above factors, will move the system to
the gas hydrate phase boundary.
6. At this point further gas hydrate dissociation will stop.
It is possible to maintain system pressure by releasing extra gas, which will
result in more gas hydrate dissociation. However, heat is required for further
gas hydrate dissociation. Also fresh inhibitor should
be injected to maintain
inhibitor concentration in the free water phase. Once again it is evident that, for
a successful removal of pipeline blockages, the most important factor is time
and patience.
A good strategy would be to combine hydrate removal and prevention
techniques where possible to achieve maximum efficiency. Clearly a plan
should be worked out together with continuous monitoring of the system
parameters. It is very difficult to design a standard plan for all pipelines, as
each system could be different. However, it is believed that the above points
and methods are helpful in designing a plan for blockage removal.
A rough estimate (15% accuracy) of the amount of thermodynamic inhibitor
required for effective inhibition can be determined from
(
)
I
I
I
I
C
T
M
T
M
W
+
Δ
×
Δ
×
×
=
100
………
..
……………………
.(1.1)
Where
I
W
is the weight percent of inhibitor required to inhibit hydrate
formation at the conditions,
I
M
is the molecular weight of the inhibitor,
T
Δ
is
the
degree of subcooling
(
)
op
eq
T
T
−
and
I
C
is the constant for a particular
inhibitor (MeOH = 2335 and MEG = 2000).
While this provides an estimate of the inhibitor requirements, it is common
practice to add more inhibitor as a safety margin.
TOPIC 1: Gas Hydrates
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NIVERSITY B41OA December 2018 v3
The amount of inhibitor actually added is determined from three additional
quantities:
•
The amount of free water.
•
The amount of inhibitor lost to the gas phase.
•
As a general rule at 4°C and pressures greater than 1000 psi(a)
this has been found to be 0.45 kg MeOH per MMscf (for every
weight% of MeOH in the water phase.
•
No more than 0.01 kg MEG per MMscf at 4°C and pressures
greater than 1000 psi(a).
•
The amount of inhibitor lost to the condensate phase:
•
Around 0.5 wt% MeOH concentration in condensate.
•
Around 0.03 % of the water phase
mole fraction of MEG is
dissolved in condensate at 4°C.
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