Energia s. P. Korolev Rocket and Space Corporation Energia


RESULTS OF OPERATIONS High-priority areas of the Corporation activities



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RESULTS OF OPERATIONS

High-priority areas of the Corporation activities

Manned space systems


In 2014 work was carried out to formulate the strategy for the development of manned space flight for the period of 2015 through 2050. The new strategy provides a better reflection of the interests of Russian Federation in the field of space exploration. All space programs are grouped into three blocks. The first block contains the program of low-Earth orbit missions. The second block is the program of lunar exploration, which envisages a progression from short-term missions to the construction of an outpost on the lunar surface. The third block deals with exploration of Mars and preparations for a manned mission to Mars.
Strategic aims of the manned spaceflight



Low Earth Orbit

  • Continuation of the international ISS program

  • Transformation of the ISS RS into a Russian orbital base

  • Development of equipment and technologies for deep space

  • Expanding practical application of the research, transition to man-tended space

  • Technology platform for assembling large-scale structures


Lunar program

  • Reconnaissance and selection of a promising site for lunar base construction

  • Establishment of a lunar polar site

  • Preparation for a manned landing

  • Crew landing, lunar base construction, carrying out a research program


Martian program



  • Robotic research

  • Long-lead technology development

  • A mission in the framework of international cooperation

The strategy calls for a high degree of space programs continuity. This will allow to reduce hardware development costs and speed up the implementation of the measures. The main tasks for the nearest future are the development of the new Manned Transportation Spacecraft (MTSC), adding new modules to the ISS RS and expanding the design work on a super-heavy launch vehicle.

Upon completion of the International Space Station program in 2024 – 2025 (depending on the agreements reached with the partner countries), a Russian Orbital Base will be put into operation. The Russian Orbital Base will be qualitatively different from the ISS in that its utilization will be geared to the support of applied research in the interests of our country’s science and engineering, as well as servicing unmanned technology research spacecraft (of the OKA-T type).

According to the Russian Orbital Base assembly scenario, modules MLM, NM and SPM are first integrated into the Russian Segment of the ISS, and then the module stack is detached from the ISS. Included into the Russian Orbital Base will be a transformable module and an airlock module. The transformation of the ISS RS into the Russian Orbital Base will allow to preserve the groundwork laid by the already existing ISS RS hardware, to assure continuity in the manned and science programs, to optimize budget costs.


Russian Orbital Base

A most important component of the strategy is the lunar exploration program. The implementation of the lunar program shall make use of the hardware originally developed for the ISS RS.


P
Profiles of expeditions using low and high thrust
hases of lunar exploration



Robotic exploration of the Moon

  • Developing robotic equipment for lunar exploration

  • Selecting the best site for the Lunar Polar Test Range (LPTR)


Infrastructure development

  • Super-heavy launch vehicle (SH LV)

  • Crew Transportation Vehicle

  • Lunar Ascent/Descent Spacecraft

  • Reusable Electric Propulsion Tug

  • Cargo Lander




Hardware development and landing preparations

  • Carrying out programs in lunar space

  • Flight to the lunar orbit

  • Testing crew return/landing equipment

  • Preparation for manned landing


Moon



Expeditions to the Moon

  • Expanding LPTR infrastructure

  • Carrying out a set of studies

  • Starting manned visiting missions to the LPTR site

The proposed approach to lunar exploration has a number of advantages. The mission plan is to be implemented with the use of a single launch vehicle with the 85 – 90 tons payload capability, but before the super-heavy launch vehicle is ready, developmental testing of the lunar program elements and the initial phase of the program could be carried out using a two-launch profile with an up to 50 tons payload capability launch vehicles. A continuous transition from low-Earth orbit to interplanetary missions is assured. A comprehensive program of research will be implemented using both unmanned and manned spacecraft in the most promising areas.

There are plans to take further steps towards study and exploration of Mars. The proposed landing sites will be surveyed using unmanned spacecraft. The Russian Orbital Base and the implementation of the lunar program will become stepping stones towards more advanced missions. Space tugs with electric propulsion will provide the basis for the design of interplanetary vehicles for crew and cargo delivery to Mars.

The assembly of the interplanetary vehicle, development of its systems and elements (for example, propulsion system, orbit transfer vehicle, as one of the station modules, etc.), resupply and turnaround servicing and repairs are to be performed within the Russian Orbital Base.

To deliver the crew to the interplanetary vehicle after it has picked up speed in the vicinity of Earth and to return the crew back to Earth upon completion of the mission (to reduce the crew flight time) a spacecraft will be developed based on a modified MTSC. This spacecraft, together with the developed upper stage, will support crew delivery to the interplanetary vehicle in orbit with an altitude of 200 000 – 400 000 kilometers.

It is possible to use international cooperation to implement the interplanetary mission.

International Space Station

In the year under report, activities continued in support of the launches and integration into the ISS Russian Segment of the multipurpose module and the node module.

Launches of manned spacecraft Soyuz and unmanned cargo spacecraft Progress were carried out within the framework of space transportation support of the ISS Russian Segment, with concurrent step-by-step trials of engineering solutions adopted to upgrade these spacecraft.

Programs of scientific and applied research and experiments were carried out, services were provided to international partners to transport crews to the ISS and return them back to Earth, and cargoes and consumables were delivered.

The ISS is supposed to stay in operation till 2024, with Soyuz remaining the main transportation vehicle till 2017-18, when the manned US spacecraft that are currently under development will be put into operation.

The work will continue on the development of new-generation manned transportation spacecraft and systems. Starting dates of flight tests on these systems will be determined based on the readiness of the launch vehicle, ground infrastructure (the launch site Vostochny which is currently under construction, etc.), which are necessary to support launches of the spacecraft into orbit. There are plans to take part in manned programs of deep space research and exploration, including international programs, engineering efforts have been started to design elements of advanced manned systems.

RSC Energia, being the prime organization for the ISS Russian Segment, carried out the following tasks in 2014:



  • Manufacturing, testing, launches, dockings with the ISS and departures from it of manned and unmanned cargo transportation spacecraft Soyuz, Progress, including Soyuz TMA-12M, Soyuz TMA-13M, Soyuz TMA-14M, Soyuz TMA-15M, Progress M-22M, Progress M-23M, Progress M-24M, Progress M-25M;

  • Implementation of four expeditions: ISS-38/39 (11.07.2013 – 05.14.2014), ISS-39/40 (03.26.2014 – 09.11.2014), ISS-40/41 (05.28.2014 – 11.10.2014), on November 24, 2014, Expedition ISS-42 began.

In 2014, four descent vehicles of spacecraft Soyuz TMA-10M, Soyuz TMA-11M, Soyuz TMA-12M, Soyuz TMA-13M successfully returned to Earth upon completion of their mission plans.

All the descent vehicles performed the re-entry normally and landed in their targeted landing areas.
Launches of Soyuz TMA spacecraft in 2014


Spacecraft name, launch date

Crew

Purpose

Soyuz TMA-12M

26.03.2014



Commander A. Skvortsov

Flight engineer O. Artemiev:

Flight engineer 2 S.Swanson (NASA)


ISS transportation support, implementation of the international program

Soyuz TMA-13M

28.05.2014



Commander M. Suraev:

Flight engineer G. Wiseman (NASA)

Flight engineer 2 A.Gerst (NASA)


ISS transportation support, implementation of the international program

Soyuz TMA-14M

25.09.2014



Commander A. Samokutiyaev

Flight engineer Y. Serova

Flight engineer 2 B.Wilmore (NASA)


ISS transportation support, implementation of the international program

Soyuz TMA-15M

24.11.2014



Commander A. Shkaplerov

Flight engineer S. Cristoforetti (NASA)

Flight engineer 2 T.Virts (NASA)


ISS transportation support, implementation of the international program

Landings of Soyuz TMA spacecraft in 2014



Spacecraft name, landing date

Crew

Returned cargo, kg

Russian

NASA

Total

Soyuz TMA-10M
03.11.2014

Commander O.Kotov

Flight engineer S. Ryazansky

Flight engineer 2 M. Hopkins (NASA)


31,12

22,81

53,93

Soyuz TMA-11M
05.14.2014

Commander M. Tyurin

Flight engineer R. Mastracchio (NASA)

Flight engineer 2 K.Wakata (NASA)


26,47

24,4

50,87

Soyuz TMA-12M
09.11.2014

Commander A. Skvortsov

Flight engineer O. Artemiev:

Flight engineer 2 S.Swanson (NASA)


37,68

22,47

60,15

Soyuz TMA-13M
11.10.2014

Commander M. Suraev:

Flight engineer G. Wiseman (NASA)

Flight engineer 2 A.Gerst (NASA)


32,13

19,80

51,93

Summary of launches of unmanned logistics spacecraft Progress M in 2014




Name

Date and time of launch (Decreed Moscow Time)

Date and time of docking (Decreed Moscow Time)

Date and time of undocking (Decreed Moscow Time)

Payload mass, kg

Propellant

Cargo in cargo compartment

Water in Rodnik

Gas

Progress M-22M

02.05.2014

19 h 23 m



02.06.2014

01 h 22 m



04.07. 2014

16 h 58 m



806

1243

420

50

Progress M-23M

04.09. 2014

18 h 26 m



04.10. 2014

00 h 14 m



07.22.2014

00 h 44 m



851

1219

420

50

Progress M-24M

07.24.2014

00 h 45 m



07.24.2014

06 h 31 m



10.27.2014

08 h 38 m



779

1322

420

48

Progress M-25M

10.29.2014

10 h 09 m



11.29.2014

16 h 08 m



04.26. 2015

(planned)



850

1282

420

48

Delivered onboard ISS in order to maintain crew life support, to support the functioning of onboard systems and conduct scientific experiments were about 11 tons of various cargoes and equipment. Which include:



  • 303 kg of dry cargo for ISS USOS;

  • 4 829 kg of dry cargo for ISS RS;

  • 3 286 kg of propellant;

  • 2 208 liters of water;

  • 196 kg of gases.

All the dockings of both manned and unmanned cargo transportation spacecraft were performed using the “quick” profile for the spacecraft rendezvous and docking. This profile makes it possible to reduce the load on the crew, as well as the costs of the ground assets involved in tracking the spacecraft until it docks. The docking is performed during the fourth orbit – the duration of the flight up to docking is about 5 hours 30 minutes.

As of the end of 2014, the ISS configuration was as follows:



  • Russian Segment - modules Zarya, Zvezda, Pirs, Poisk and Rassvet, manned spacecraft Soyuz TMA-14M, Soyuz TMA-15M, cargo spacecraft Progress M-25M.

  • US orbital segment - modules Unity, Destiny, Quest, Harmony, Tranquility, Cupola, Leonardo, European module Columbus, Japanese module Kibo, truss structure with solar arrays, robotic arm Canadarm, European cargo spacecraft ATV-5.



International Space Station (configuration as of December 2014)

US commercial cargo spacecraft Dragon and Cygnus carried out two missions each, and there was also a mission of a European cargo spacecraft ATV5. On October 29, 2014, during lift-off of an Antares LV carrying a US cargo spacecraft Sygnus Orb-3 there was a launch vehicle accident.

All the activities scheduled for 2014 in the mission plans of Expeditions ISS-38 – ISS-42 in support of docking, transportation spacecraft servicing, outfitting and keeping the station operational, as well as the work under Russian and international programs of scientific research and experiments have been completed.

In 2014 the following joint documentation with NASA on the ISS was updated:



  • ISS RS specification in so far as applicable to the introduction of the Node Module into the ISS RS and the Ethernet network between USOS and ISS RS;

  • documentation on the mission plan for Expeditions ISS-39/40, ISS-41/42;

  • strategic document on the mission plan till 2017;

  • typical ground rules, requirements and constraints on strategic and tactical planning;

  • manifests for missions of spacecraft Progress M-22M, Progress M-23M, Progress M-24M, Progress M-25M, Soyuz TMA-12M, Soyuz TMA-13M, Soyuz TMA-14M, Soyuz TMA-15M, ATV-5, Dragon (SpX-3, SpX-4) and Cygnus (Orb-1, Orb-2, Orb-3);

  • documentation on stowage of the cargoes delivered on Progress and Soyuz spacecraft;

  • documentation on cleaning of the station from ammonia and crew response to fire.

At present, the ISS mission plan for 2014 and early 2016 has been developed and approved, which calls for the launches in 2015 of four manned transportation spacecraft Soyuz TMA-M, three cargo spacecraft Progress M, and one cargo spacecraft Progress MS, a Japanese (HTV5) cargo spacecraft, as well as five missions of the US cargo spacecraft Dragon and two missions of US cargo spacecraft Cygnus. This will ensure a high level of ISS operational reliability and comfortable living conditions for the station crew of six.
Results of the implementation of science programs on the Russian Segment of the ISS in 2014

Utilization of the ISS Russian Segment (RS) continued under the Programs of scientific and applied research during Expeditions ISS-38 (end), ISS-39, ISS-40, ISS-41, ISS-42 (start). The experiments were conducted onboard four modules of the ISS RS: SM, DC1, MRM1 and MRM2. Some space experiments also used cargo transportation spacecraft Progress-M.

To support the implementation of experiments onboard the station, cosmonauts have performed a range of complex operations, which was preceded by a painstaking joint work of scientists, supervisors of the science equipment and specialists of corporate subdivisions dedicated to specific subjects.

A complex system of scientific equipment intended for obtaining video images of the underlying Earth surface started its operation in test mode. The system was installed on the outer surface of the Service Module (SM) on January 27, 2014, by the crew of ISS-38, and included:


  • A mid-resolution camera (MRC), which is installed on the multipurpose workstation URM-D along plane IV of the SM;

  • A high-resolution camera (HRC), which is installed on a two-axis pointing platform also mounted onto the multipurpose workstation URM-D along plane IV of the SM;

The two-axis pointing platform points the HRC camera towards its target and supports video imaging at the rate of three frames per second of a 5.36×3.56 km underlying surface area. The MRC is installed in a fixed position of the ISS RS Service Module, its optical axis is perpendicular to the Earth surface and provides images in the form of strips 37.7 and 47.4 km wide in four spectral regions.







A picture taken by the MRC camera in the near infrared range. Great Britain








A picture taken by the MRC camera without radiometric correction.
United Arab Emirates, Dubai


Run at this phase in the mission were checks on the two-axis pointing platform, as well as various tests to verify that it is operational and determine the best settings for the high- and medium-resolution cameras. The obtained test video data from high- and mid-resolution cameras was downlinked to Earth via a radio data transmission system.




Retrievable container with experimental samples on the outer surface of the MRM2 module.
P erformance has started of the Otklik (“Response”) experiment proposed by RSC Energia aiming at experimental development of hardware to detect impacts of micrometeoroids and man-made space debris particles on the outer surface of the ISS modules in order to develop a system for determining in real time the coordinates of the point of penetration of the pressurized shell of the station. Provided in the course of running the experiment is the detection of impacts of micrometeoroid and man-made particles on the outer elements of Service Module structure, as well as possible penetrations of shielding elements (covers, radiators, meteoroid shields) located on the outer surface of the module. . The experiment used 13 acoustic emissions sensors installed by the crew into mounting sockets, that had been attached under ground conditions on the inner surface of the Service Module pressurized shell. In an emergency involving a penetration of the pressurized shell, the results of the measurements will allow to locate the penetration point.

Data on how frequently micrometeoroid and man-made particles are detected, as well as their parameters (impact intensity, time and location of the impact on the module service), obtained over sufficiently long time intervals (up to five years), will be used to update micrometeoroid environment models when calculating the risk of damage to individual elements of the ISS, as well as for making decisions on the inspection of the outer surface of the station in the locations of the hardest hit areas.

Installed by the crew during a spacewalk on 08.19.2014 (expedition ISS-40) on the outer surface of MRM2 was a retrievable container developed at RSC Energia, which held samples of materials under study (experiment Epsilon-NEP). The duration of the samples exposure is no less than one year.

The objective of the experiment Epsilon-NEP is to study the effects of space environment on the materials and coatings of the outer surfaces of orbital complexes under long exposure, as well as to develop methods of protecting these materials in order to preserve their physical and chemical properties.

In addition to the materials traditionally used in space hardware, tested for the first time under flight conditions are coatings of a new type belonging to the class of ‘solar reflectors” based on lithium liquid glasses as a binding agent, which could be used in the development of new-generation spacecraft. To be proven in the course of the experiment is the stability of physical and chemical properties of the coatings with a protective layer, as well as new thermal control coatings during their long-term operation in low Earth orbits.

Analysis of data obtained in the course of the experiment will make it possible to address the following tasks:



  • determining the stability of new coatings under exposure to space environment;

  • determining the effectiveness of the materials protection against space environment;

  • coming up wit recommendations on the selection of materials and coatings, capable of operating in and resistant to the open space environment in low Earth orbits.

On the whole, 2014 saw the continuation of the positive trend of building-up engineering and resource capabilities of payload facilities onboard the ISS RS and performance indicators for the Long-term Program of Applied Scientific Research.
Major results of implementation of science programs on the Russian Segment of the ISS in 2014

  • 68 experiments have been carried out in 1,812 sessions, out of which 1,803 sessions were run for Russian experiments (out of which 12 are new).

Areas of applied scientific research on the ISS RS



Area of research

Qty.

experiments

sessions

Physical and chemical processes and materials in space environment

2

3

Studies of Earth and space

11

1 080

Humans in space

12

190

Space biology and biotechnology

17

43

Space exploration technologies

16

421

Education and popularization of space exploration

5

66

Contractual work and experiments

1

2

Experiments in the interests of Russian scientists, performed in accordance with the protocol
NASA-Roscosmos dated July 18, 2013

4

7

Total

68

1 812




  • The experiments were performed in the interests of 17 principal investigator organizations of the Russian Academy of Sciences, various Ministries and Agencies .

  • 1760 hours of crew time were spent on scientific research.

  • Delivered to the ISS RS were 458 kg of scientific equipment and consumables for upgrading and maintaining the performance of the suite of payloads, which allowed to bring the list of the suite of equipment up to 783 items of scientific equipment with a total mass of about 1 179 kg.

  • Returned to Earth were 117 different materials with results of experiments with a total mass of 65 kg. And the return of kits with urgent cargoes containing exposed biological objects was carried out in accordance with biotechnology experiment plans. The total number of such kits was 41 (22 kg). The materials were handed over for processing and analysis to the scientists who were the principal investigators in these experiments.

By early 2015, the Long-term Program of Applied Science Research planned onboard the ISS RS includes 254 experiments. The 183 experiments in the Long-term Program of Applied Science Research, that are currently being either implemented or prepared on the ground, break down into six fields of research as follows:


physical and chemical processes and materials in space environment

23

studies of Earth and space

42

humans in space

26

space biology and biotechnology

32

space exploration technologies

44

education and popularization of space exploration

15

On the whole, the results of implementation of science research onboard the ISS RS in 2014 bear witness to the intensification of the ISS utilization as a unique scientific and engineering laboratory for conducting basic and applied research to study Earth, its space environment and the Universe, as an orbital platform serving as a test range for flight testing of various equipment and experimental procedures under spaceflight conditions. The configuration of the suite of payloads and the infrastructure that had been built by the beginning of 2015 onboard the ISS RS modules, will make it possible to continue scientific and applied research for extensive introduction on Earth of the most advanced achievements of science and technology, diffusion of the acquired experience and proven engineering solutions into the practice of developing new-generation research spacecraft.

Integration of scientific equipment in the ISS RS modules

Insofar as the integration of the science program in the ISS RS modules is concerned, work has been conducted to integrate a number of scientific experiments onboard the ISS RS: Vizir-UP, UV-Atmosphere, Ikarus, RTKS, Ecoplasma, Konvergentshiya, IFR-1, Radiolokator, Produtsent.





прямая соединительная линия 24


прямая соединительная линия 13прямая соединительная линия 16
SMМ

Receiving antennas of the Ikarus science equipment



Transmitting antennas of the Ikarus science equipment


Locations of the Ikarus space experiment hardware on the Service Module



прямая соединительная линия 22


прямая соединительная линия 18
MLM


Radiolokator scientific equipment

прямая соединительная линия 21

Field of view of the Radiolokator equipment



Location of the Radiolokator space experiment hardware on MLM

Development of the Multipurpose Laboratory Module (MLM) Nauka

Nauka is the main functional element of the ISS RS. MLM is being designed as a multipurpose research lab, which enables the implementation of a replaceable payloads technology for Russian scientific and applied research programs and projects of customers from abroad. The primary tasks of MLM Nauka are:

1) To enhance the implementation capabilities for the program of scientific research onboard the ISS RS in the interests of basic and applied science by:



  • providing internal and external multipurpose workstations;

  • providing platforms isolated from vibration;

  • providing thermostats.

2) To develop robotic technologies:

  • robotic arms;

  • automatic airlock;

  • modifiable docking assembly.

MLM Nauka will for the fist time use the technology of replaceable payloads and implement the capability to operate with an airlock.

Nauka module general view and key data




Launch mass

21200 kg

Pressurized volume

70 m³

Volume allocated for science equipment

6 m³

Power available for science equipment

up to 2.5 kW

Number of external workstations

13

Service life

7 years

MLM flight unit: 77КМЛ unit.

Since the end of 2013 the flight unit 77КМЛ has been staying at the Khrunichev Space Center in order to correct deficiencies in the propulsion system build quality that were detected in the course of in-plant check-out tests at RSC Energia.



Development of the Node Module (NM) Prichal

Overall view and basic parameters of the Node Module Prichal



Launch mass

4 750 kg

Mass when attached to the ISS

3 890 kg

Mass of delivered cargoes

700 kg

Pressurized volume

19 m³

Diameter of the spherical structure

3300 mm

Service life

10 years

Delivery vehicle

Logistics vehicle Progress M-NM

NM is the first element of the second phase in the ISS RS development and will become a basis for a new Russian space station. Its main purpose is to interconnect all the modules of the new station and provide the capability for their replacement after expiry of their service life. Therefore, this module must incorporate a number of defining technologies which will be used in the new station, such as a docking system and ranging equipment to support dockings with active vehicles, interfaces.

The module is required to integrate into the ISS RS the Science and Power Module, to provide additional docking ports and to further develop the ISS RS.

NM flight unit: unit 1Л

In the course of 2014 RSC Energia performed the assembly and in-plant checkout tests of the NM flight unit. In accordance with the approved schedule the following work has been accomplished:



  • the assembly of the NM flight unit has been completed;

  • acceptance tests and final checkout tests have been performed;

  • ISS RS crew training sessions have been conducted;

  • physical simulations of lighting in the habitable area of the NM pressurized compartment has been performed;

  • mass and centering properties of NM have been determined;

  • development tests have been run for the process of loading deliverable equipment into NM.

Thus, the NM flight unit has been assembled, has successfully passed a full cycle of in-plant check tests, including integrated tests with the module-vehicle, and since November 17, 2014, it has been kept in storage until the customer makes a separate decision to proceed with its launch.


ISS RS crew training using the flight model of the NM Physical simulation of lighting in the habitable zone of the NM pressurized compartment





NM flight model
NM static mockup: mockup 1И

In early 2014, developmental tests have been run for the process of re-mating the mockup 1И within the experimental facility ЭУ 1319.


The mockup to train the crews for extravehicular activity (EVA) operations.

In 2014 the NM mockup for extravehicular activity (EVA) operations training in neutral buoyancy has been built and delivered to the Gagarin Cosmonaut Training Center.


NM integrated testing facility.

In 2014, integrated tests in the NM integrated testing facility were completed.



Development of the Science and Power Module (SPM)

In order to make the ISS RS self-sustainable in terms of power supply, there are plans to add to it the SPM.

The major objectives of the Science and Power Module are:



  • to build up the ISS RS resources through increasing the amount of generated electric power, providing workstations and pressurized volumes for science equipment and life support system;

  • to develop technologies for creating heavy-duty power-generation systems

In the long run, the module will be used as the backbone of the Russian Orbital Base. Modules based on the SPM will be used in the lunar and Martian programs.

Overall view and basic parameters of the Science and Power Module




Launch mass

20890 kg

Pressurized volume

92 m3

The orbital altitude of docking with the ISS

350 to 410 km

Orbital inclination

51.6°

Volume for scientific equipment and cargoes

15 m3+7.6

Average annual generated power at beginning of life

no less than 18 kW

120 V power transferred to the ISS RS

up to 12 kW

Service life

15 years

Delivery vehicle

Proton M










In 2014, an expert review of the SPM conceptual design was completed by the prime research organizations of Roscosmos, positive opinions were received. To resolve the items of concern voiced in the course of the review a consolidated schedule has been published. The SPM conceptual design updated per this schedule got a positive opinion from the Ministry of Defense of the Russian Federation and was reviewed at a session of Roscosmos scientific and technical council.

The full documentation package was submitted in early September 2014 in order to complete the process of the conceptual design acceptance. At present the Customer has not yet made a decision on the acceptance of the SPM conceptual design.

Ergonomic mockup of the SPM.

In November 2014, the Don affiliate of the Center for Simulator Engineering and Personnel Training (Novocherkassk) built an ergonomic mockup of the SPM interior and handed it over to RSC Energia.



In December 2014 the mockup commission which included cosmonauts held a review which came up with a favorable experts’ opinion of the overall layout design and ergonomical characteristics of the full-scale mockup of the SPM.



Ergonomic mockup of the SPM. Interior and exterior views
Implementation of the project to develop space system OKA-T-ISS

In order to fully utilize unique conditions of space (deep vacuum, low level of microaccelerations, low temperatures) during space experiments and manufacturing processes, it would be reasonable to use a constellation of man-tended free-flying spacecraft (OKA-T). Such spacecraft should be capable of periodically docking with the space station, refueling, allowing the crew to service its experiments, systems and equipment.
Characteristics of the spacecraft OKA-T-ISS





Spacecraft launch mass, kg

7400

Maximum orbital altitude, km

700

Propulsion system propellant load, kg

1760

Pressurized compartment volume, m3

34

Deep vacuum area, torr

10-12

Microgravity level, g

10-6

Duration of free flight per a cycle, days

90
to 180

Number of free-flight cycles per year

up to 4

Life in orbit, years

7

Power for scientific equipment, kW

5

Launch vehicle

Soyuz-2, Phase 1b

In April 2014, the developed and approved conceptual design of the space system OKA-T-ISS was reviewed at a session of the scientific and technical council of the Corporation. Based on the results of the session it was noted that development of a space system with a free-flying spacecraft OKA-T will permit to significantly expand the program of science research in space, to conduct a number of unique experiments on growing highly-homogeneous crystal structures, epitaxial heterostructures, protein crystals. Demonstrated in the course of the session was the feasibility of developing the space system OKA-T-ISS that meets performance requirements of the Customer.

The scientific and technical council approved the conceptual design, and conceptual design materials were submitted for expert review to prime research organizations in the space industry in May 2014.

Based on the results of the expert review, the Customer’s opinion on the materials of the conceptual design was obtained, after which the conceptual design materials were sent to Roscosmos.

Transformable module development




Experimental transformable module

Large-volume transformable module similar in design to the experimental unit

Development of the transformable module will permit to significantly increase (by 100 m3) the ISS RS internal pressurized volume available for accommodation of equipment, cargoes and for crew activities. However, during launch the transformable module placed in stowed configuration fits within a standard payload fairing. In the long term, the experimental transformable module can become the basis for habitable and storage modules for an orbital base and an interplanetary orbital vehicle having a pressurized volume of more than 250 m3 and an improved an improved ergonomics of the habitable compartments. The new modules will be similar in design to the experimental transformable module, which will reduce the costs of their development and manufacturing.


Experimental development effort conducted in 2014:


Stage name

Major subcontractors

Completion status

Scientific and engineering products

Exploratory design and analytical studies

OAO NPP Zvezda
FGUP “TsNIIMash”
IBMP
Mechanics research institute of the Moscow State University

90%




Developmental testing using materials samples and fragments of the shell, development and testing of additional small mockups

OAO NPP Zvezda
FGUP “TsNIIMash”
IBMP
Fire Defense Research Institute of the Russian Ministry of Emergency Situations

90%




Experimental development using a scaled model (1:3)

ZAO ZEM of RSC Energia:
OAO NPP Zvezda

50%








Entry hole in a sample for micrometeoroid penetration tests (thermal insulation mat). The pressure shell is not damaged

Major results of activities on the transformable module in 2014:



  • Ground developmental testing on materials samples and fragments of the shell has been completed.

  • A space experiment has been prepared and started to study the effects of space environment on shell material samples (conducted onboard the ISS RS).

  • A new flexible composite material for micrometeoroid shields was developed and tested.

  • Additional simplified mockups (for developmental testing of pressure integrity, collapsibility, etc.) were manufactured and tested.

  • Manufacturing of the hard compartment and support for the scaled mockup has been completed.

  • Design documentation has been developed and production has started of the metal parts for the mockup of the transformable shell.

  • Development of the math models has been completed.

  • Manufacturing of the transformable shell for the scaled mockup has started

  • Two patent applications have been drawn up and filed.



Rocket and space complex with the unmanned logistics vehicles Progress M

Rocket and space complex with the unmanned logistics vehicles Progress M has been developed which has the following advantages:




  • It enables to launch Progress M spacecraft by LV Soyuz-2, Phase 1a;




  • It consists exclusively of Russian-made components;



New modifications of transportation vehicles

  • Guidelines and an engineering note on a larger cargo transportation spacecraft have been developed.

  • Design configuration has been studied and presentation materials have been prepared on the transportation cargo/tanker spacecraft for delivery of an increased amount of propellant.

  • A scientific and technical report has been prepared on modifying Progress cargo spacecraft to accommodate sets of equipment.

  • Design documents for the technical report on the high-latitude station have been developed in so far as the spacecraft upgrades are concerned.

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