3
International RILEM Conference on Materials, Systems and Structures in Civil Engineering
Conference segment on Service Life of Cement-Based Materials and Structures
22-24 August 2016, Technical University of Denmark, Lyngby, Denmark
Purpose of the study were comparative tests of volume stability and to reveal specific features
of corrosion processes in case of alkali- susceptible aggregates taking
place in the concretes
made from traditional portland cement and alkali activated portland cement and to study a
possibility to prevent destructive processes in concretes made from cements with the
increased contents of alkalis due to introduction into the cement composition of Al
2
O
3
-
containing additive metakaolin.
2. Raw materials and testing technique
Used in the studies as aluminosilicate component of the alkali activated portland cement was
a strength class 42,5 ordinary portland cement. A specific surface of the portland cement was
under control with the help of a Blaine apparatus and varied within the range of
320…350 m
2
/kg.
In testing compressive strength, a basalt rock (fraction 2.50 mm) was used as aggregate. A
glassy bar from cast basalt was used to simulate an interfacial transition zone and to study it.
A ratio between the cement and aggregate was taken as 1:3.
Used as alkaline activator in the cement was sodium soluble glass (SG) in a form of solution
with silicate modulus Ms=2.87 and =1300 kg/m
3
.
A metakaolin was used as an active mineral additive. A quantity of the metakaolin additive in
the cement was 15% by mass. A specific surface of the metakaolin was of around 1860 m
2
/kg.
Chemical composition of raw materials is given in Table 1.
Table 1: Chemical composition of raw materials.
Raw material
Oxide content, % by mass
SiO
2
Al
2
O
3
Fe
2
O
3
MnO
CaO
MgO
K
2
O
Na
2
O
SO
3
LOI
Basalt (natural rock)
50.20 14.00 6.34 0.24 8.35 6.60 0.71 2.27 0.08 0.55
cast basalt (from melt)
50.00 15.30 6.23 0.30 9.21 5.58 0.77 2.18 0.15
portland cement
21.80 5.30 4.90
65.90 11.10
0.22
0.99 0.20
metakaolin 55.10
35.40
4.27
3.01 0.92
0.28 0.07
The interfacial transition zone was studied with the help of a scanning electron microscopy.
Thin sections were cut from the specimens “cement-aggregate” – 1:2 to study an interfacial
transition zone. Above, elemental distribution in the interfacial transition zone and its
microhardness were studied.
The study of hydration products in the interfacial transition zone between the alkali-
susceptible aggregate and the cement stone was done with the use of X-ray analysis. One
more model of the interfacial transition zone (the specimens containing a mix of ground basalt
powder and the cement taken in a ratio 1:1 mixed with the soluble glass) was used in the
study. Curing conditions 360 days of continuous treatment at t= 38 3 º and RH= 100%.
4
International RILEM Conference on Materials, Systems and Structures in Civil Engineering
Conference segment on Service Life of Cement-Based Materials and Structures
22-24 August 2016, Technical University of Denmark, Lyngby, Denmark
Determination of strength was done on beam specimens 25 25 255 mm (cement: aggregate=
1:2 by mass). Two days after the specimens were taken from the molds and placed for further
hardening at t = 38 º and RH 100% into thermostats.
Linear deformations were measured using a digital strain gauge to an accuracy of up to
0.01 mm. Basic measurement was taken 2 days after the molding immediately after the
specimens were taken from the molds. Curing conditions the same as used in the
determination of strength.
3. Results and discussion
3.1 Volume stability and strength.
The results of changes in strength characteristics and deformations of the specimens are given
in Table 2.
Table 2: Strength and deformations of the specimens made from portland cement.
Nos Composition
Compressive/flexural strength, MPa,
after, days
Deformations: shrinkage ( )
/expansion (+), mm/m, after, days
28 90 180 270 360 28 90 180 270 360
1
portland cement
+ H
2
O
72.30
7.30
74.30
10.30
74.00
10.00
75.30
8.90
73.00
8.10
0.41
0.18
0.02 +0.06 +0.14
2
portland cement
+ H
2
O + MK
67.00
6.40
64.20
7.10
66.80
7.00
67.70
6.80
67.00
6.90
0.16
0.10
0.06
0.02 +0.10
3
portland cement
+ SG
80.30
7.10
109.70
6.70
133.30
6.30
132.80
6.20
130.30
6.00
0.20 +0.09 +0.21 +0.28 +0.30
4
portland cement
+ SG + MK
104.40
6.30
119.80
7.20
127.20
7.50
130.70
7.40
131.00
7.60
0.19
0.10
0.08
0.03
0.01
Remarks:
1.
SG
soluble glass with s = 2.87 and = 1300 kg/m
3
.
2.
MK metakaolin in a quantity of 15% of the total cement mass.
As is clearly seen from the results given in Table 2, values of the expansion deformation of
the specimens tend to decrease with introduction into the cement composition of active Al
2
O
3
within the metakaolin.
It is clearly seen that with increase in quantity of active Al
2
O
3
even with the increased
contents of Na
2
O in the mixtures the specimens maintained their volume stability (Table 3).
The specimens without metakaolin additive (Compositions 2 and 4) after one year of storage
have the highest values of expansion compared to those with metakaolin additive. Above, as a
result of expansion the first specimens showed a tendency to continuous decline of strength
characteristics (Compositions 1 and 3), whereas the specimens 2 and 4 showed a tendency to
constantly increase of strength characteristics.