1
International RILEM Conference on Materials, Systems and Structures in Civil Engineering
Conference segment on Service Life of Cement-Based Materials and Structures
22-24 August 2016, Technical University of Denmark, Lyngby, Denmark
VOLUME STABILITY OF ALKALI ACTIVATED PORTLAND
CEMENT CONCRETES WITH ALKALI-SUSCEPTIBLE
AGGREGATES
Pavel Krivenko
(1)
(1) Kyiv National University of Construction and Architecture, Scientific Research Institute
for
Binders and Materials, Ukraine
Abstract
The paper presents the results of study on the influence of metakaolin additive on volume
stability and strength characteristics of alkali activated portland cement concrete with alkali-
susceptible aggregates with basalt as example. The structure- forming processes in an
interfacial transition zone of the concrete "alkali activated portland cement – cast basalt bar"
have been studied. The results of study allowed to reveal a positive effect arising from
corrosion of the alkali- susceptible basalt bar in case of modification of the alkali- activated
portland cement by a metakaolin additive. These conclusions are supported by data on
interaction of structure forming processes in the interfacial transition zone and physico-
mechanical characteristics of the concrete made with the alkali- susceptible aggregate (cast
bar from basalt rock). A mechanism of AAR in case of alkali- susceptible aggregates in
alkali- activated portland cement concretes modified by active Al
2
O
3
– containing additive
(metakaolin) has been described and discussed in details.
1. Introduction
The fact that aggregates for concrete containing amorphous silica in the form of opal can enter
into reaction with the alkalis (Na
2
O, K
2
O) contained in the cement was first discovered and
studied by STANTON [1]. As a result of this reaction a concrete expands in volume, cracks
appear in it and its load carrying ability declines.
The results of experimental studies held by many researchers [2 5] allowed to formulate basic
fundamentals of the mechanism of alkali- aggregate reaction (AAR):
a
cement itself, concrete additives and external aggressive environment are a source of
alkalis;
2
International RILEM Conference on Materials, Systems and Structures in Civil Engineering
Conference segment on Service Life of Cement-Based Materials and Structures
22-24 August 2016, Technical University of Denmark, Lyngby, Denmark
allowable contents of alkalis in portland cement (calculated on Na
2
O equivalent (Na
2
O +
0.658 K
2
O) is restricted by a value 0.60%. In case of blended cements this value may
reach 2%;
the expansion process is accompanied by osmotic pressure, which is created by a viscous-
flow (plastic) gel of the alkali metal silicate formed as a result of reaction.
The gel acts as
a semi-permeable membrane, through which ions of
,
+
, Na can penetrate in a
direction of a surface of the reaction- susceptible aggregate. First of all, the alkali metal
silicate fills in the surrounding pore space, and only after a pressure of expansion occurs;
an important role in the above described process is played by a free
(
)
2
,
present in
the cement stone, which, first of all, enhances semi-permeable properties of the
membrane, secondly, enables the formation of additional quantities of alkali as a result of
exchange reactions between
(
)
2
and alkali metal salts, which can be introduced into
the concrete within various additives (plasticizers, accelerators of hardening, anti-freeze
additives, etc.)[5];
minimization of the expansion effect is reached through an introduction into the cement
composition of various active mineral additives of sedimentary and volcanic origin
(limestone with
small amounts of amorphous silica, zeolites, perlite, tuff, pumice, etc.),
as well as of man-made origin (fuel ashes, metallurgical slags, amorphous silica, etc.).
An effect of these additives is based, first of all, on their high reactivity with regard to alkali
metal hydroxides. This promotes a homogeneous distribution of
the reaction products in a
concrete, thus preventing a harmful attack of alkalis of coarse alkali-susceptible aggregate.
Secondly, pozzolana additives bind free
2+
- ions. This results in the decrease of
CaO/SiO
2
ratio and stable binding of Na
+
and K
+
within the C-S-H phases.
The described views on the mechanism of AAR were accepted by scientists for many years as
basic prerequisites for developing recommendations as to prevention of hazardous
consequences of this reaction and did not allow to substantiate the application of new cements
(alkali activated ash- and slag cements, geocements, geopolymers, etc.), within which the
contents of alkalis are considerably higher than those of traditional cements.
Nevertheless, known in the art are attempts to explain corrosion processes in case of alkali-
susceptible aggregates in the presence of alkalis not only from the point of view of
quantitative contents of alkalis and free
(
)
2
. So, MALEK and ROY [6] studied a role of
Al
2
O
3
, being dissolved from a feldsparthoid stone and established that with increase in
Al
2
O
3
/SiO
2
the AAR transforms from a destructive into constructive one. Later, the results of
works reported in [7 11] showed that a possibility of formation in the interfacial transition
zone of the alkaline or mixed alkaline – alkaline earth aluminosilicate hydrates depends not
only upon aggregate type, but composition of the aluminosilicate component of the alkali
activated cement. A conclusion was drawn that by regulation of the Al
2
O
3
-content within the
aluminosilicate component of the cement by introduction of the active Al
2
O
3
-containing
additives it became possible to prevent destructive consequences of the AAR in concretes
even with high content of alkalis in the cements under study. This may be applicable in equal
extent to the alkali activated portland cement.