Proceedings of the International rilem conference Materials, Systems and Structures in Civil Engineering 2016



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107

International RILEM Conference on Materials, Systems and Structures in Civil Engineering 

Conference segment on Service Life of Cement-Based Materials and Structures 

22-24 August 2016, Technical University of Denmark, Lyngby, Denmark 

 

reduced, e.g. from 30° C to 5° C, all thenardite absorbed inside the sample will convert to 



mirabilite. The expansion caused by the crystallization and phase change during such thermal 

cycles is significant (more than 3 times volume increase [13]) resulting in rapid deterioration. 

Since the sample is submerged, the whole sample surface is exposed to the deterioration 

process, so extent of damage is higher and easier to quantify. Folliard and Sandberg achieved 

complete disintegration of 25 mm concrete cubes with w/cm ratio of 0.5 after only 30 thermal 

cycles when submerged in 30% sodium sulfate solution. This exposure condition was 

compared with other different exposures involving drying cycles, partial drying, with and 

without thermal cycles. While particular damage was seen in all exposures, other exposures 

didn’t cause such fast and extensive damage. Since the thermal cycling between 5 and 30 °C 

in 30% sodium sulfate solution is reported as the one of the most severe exposures (due to 

rapid crystallization of mirabilite [13]), this exposure condition was selected for the current 

research.  

  

In the field studies of sulfate attack, the extent of damage was often assessed using visual 



rating [8], [9]. However, rating damage based on visual appearance is subjective, semi-

quantitative method, which is not suitable for PSA considering the surface scaling nature of 

degradation. Considering the similarity of degradation mechanism and character of the 

damage, methods used for assessment of concrete resistance to freezing and thawing, such as 

mass loss, ultrasonic pulse velocity or fundamental resonance frequency appear to be 

particularly promising for quantification of extent of damage and rate of deterioration in PSA.   

 

The objective of this research is to identify exposure conditions and deterioration evaluation 



methods suitable for standard testing that can be used for rapid comparison of mixture 

compositions, durability design, and analysis of life cycle cost. For this purpose, mortars with 

various w/cm ratio and different types and contents of supplementary cementitious materials 

were subjected to the selected exposure conditions. Mortars were preferred over concrete 

because of higher permeability, which shortens the testing time, and over cement paste 

because of the presence of interfacial transition zones. High-sulfate resistant cement (ASTM 

Type V) was used in all mixtures to reduce the possibility of chemical interaction between 

cement and sodium sulfate. Various methods for assessment of deterioration were applied 

using selected exposure. It was found that 100 thermal cycles between 5 and 30 °C immersed 

in 30% sodium sulfate solution were sufficient to assess the resistance of a range of mortar 

mixtures.  The most suitable techniques for evaluation of deterioration rate was mass loss, 

while fundamental resonance frequency and ultrasonic pulse velocity were found to be 

unsuitable. 

 

 



2.  Materials and methods 

 

2.1 Materials 

High sulfate-resistant cement produced by Lafarge was used in all mixtures in order to reduce 

the possibility of chemical sulfate attack. SCMs used in this research were Holcim GGBFS, 

from Ontario, and FA type F from Avon Lake, Ohio, USA. Natural glacial sand of mixed 

mineralogy from Sunderland Pit, Ontario, Ontario Canada was used in all mortars at a 

constant rate of 45% by volume.  



108

International RILEM Conference on Materials, Systems and Structures in Civil Engineering 

Conference segment on Service Life of Cement-Based Materials and Structures 

22-24 August 2016, Technical University of Denmark, Lyngby, Denmark 

 

 

The effects of w/b ratio, and cement replacement by slag and fly ash - on the resistance of 



cement mortars to PSA were investigated. Sulfate resistant portland cement (ASTM Type V) 

mortars with w/cm ratio of 0.35, 0.40, 0.45 and 0.50 were tested. Sulfate resistant cement was 

used in order to minimize chemical sulfate attack. The effect of SCM on PSA was studied 

using mortars with w/b ratio of 0.40. The replacement levels of cement by SCM were: 45 and 

65% for GGBFS, and 20 and 40% for FA. The mix designs are shown in Table 2. The mass of 

sand is given in oven dry condition, and additional water was added to compensate for water 

absorption of 0.6% by mass. 

 

Table 1: Mixture proportions [kg/m



3

]. 


Mixture 

notation 

 

w/b

SCM content, % 

Cement Water GGBFS  FA  Sand 

Slag FA 

M50 


0.50

0

0



663 332 

0

0



1182

M45 


0.45

0

0



706 318 

0

0



1182

M35 


0.35

0

0



811 284 

0

0



1182

M40 


0.40

0

0



755 302 

0

0



1182

SG45 


0.40

45

0



406 295 

332


0

1182


SG65 

0.40


65

0

256 292 



475

0

1182



FA20 

0.40


0

20

594 297 



0

148


1182

FA40 


0.40

0

40



438 292 

0

292



1182

 

2.2 Methods 

For each mixture, three mortar prisms of 51 mm × 51 mm × 266 mm were cast for PSA 

exposure. The specimens were demolded at the age of 1 day and kept in saturated lime 

solution until 3 days. After 3 days of age the specimens were removed from the solution and 

kept in sealed conditions at 23 °C until the start of sulfate exposure at 28 days. This curing 

regime was selected considering common practice and standard requirements in North 

America. For sulfate exposures CSA A23.1-14 [6] requires “additional” curing for the highest 

level of sulfates that corresponds to 7 days of curing, though no wet curing is required. Sealed 

curing would meet the CSA definition of additional curing. According to this Canadian 

standard [6] “extended” wet curing of 7 days is only required for extremely severe chloride 

exposure. Thus the curing conditions used here,

 

wet curing until the age of 3 days and sealed 



curing until the age of 28days, exceed the “additional” curing requirements of [6] but would 

likely be inferior to “extended” curing. 

 

Sulfate exposure involved thermally cycling mortar prisms submerged in sodium sulfate 



solution. Thermal cycles were between 4 ±1 and 32 ±2 °C

 with maximum cooling and heating 

rates of 2.5 and 4 °C/h, respectively. The duration of one full thermal cycle was 24 hours. The 

concentration of sodium sulfate solution was 30% by mass and the solution was replaced 




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