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ECC, the Construction Division of L&T
undertakes design and construction
of housing projects such as high-rise
apartments, townships and system
housing using mass production
techniques. The company employs
innovative system formwork techniques
and mechanized construction methods
to achieve high quality and speed.
Proven techniques employed include
large area wall panel forms, tunnel forms
and slipform technique of continuous
construction for cores high-rise
buildings. Using these mechanized
methods, L&T builds the reinforced walls
and floor slabs
in a continuous pour of
concrete. All these techniques, while
reducing construction time frames and
cost, enables mass production of flats.
Anticipating a mass influx of devotees
during the 65
th
birthday celebrations
of Baghwan Sri Sathya Sai Baba in
1990, the Sri Sathya Sai Central Trust at
Prashanthi Nilayam decided to build 240
community flats or pilgrim quarters for
accommodating the high profile visitors,
mostly from foreign countries. But, very
short span of time was available to meet
the deadline of November 23, 1990.
And L&T was pressed in to service to
carry out this noble task. L&T with the
leadership of A. Ramakrishna took up
the challenge and with the grace and
blessings of Baghwan Sri Sathya Sai
Baba,
completed the task ahead of
schedule and handed over the project
for other agencies to implement the
mechanical, electrical and plumbing
works.
What came as a small contract, this
blossomed in to several repeat orders
subsequently and over a period of time
L&T designed and built more than 1000
dwelling units at Prashanthi Nilayam,
Puttaparthi for Sri Sathya Sai Central
Trust, adopting the innovativeL&T large
area wall panel forms.
The external façade walls are made of
200 mm thick concrete hollow blocks
and the internal partition walls are of
100 mm thick concrete hollow blocks.
Cupboards, sunshades and water tanks
are of cast-in-situ concrete construction.
The door and window frames were fixed
after concreting was completed by way
of providing openings in the formwork at
predetermined locations.
192 community flats, each of 450 sq.ft
area was built in 183 days, using the
L&T-Doka large area formwork system.
The design and construction of these
192 flats was entrusted to ECC in April
1990. This
consisted of six blocks of
four storyed (ground + three) structures
each having 32 flats. On seeing the
speed with which progress was made,
construction of additional 48 flats was
entrusted. Altogether ECC built 8 blocks
of 240 flats at Prasanthi Nilayam in the
first phase. Out of these 240 flats, ECC
handed over 192 to the Trust within a
period of six months for occupation by
the devotees during the 65
th
birthday
celebrations of Bhagawan Sri Sathya
Sai Baba in November 1990. Work on
the balance 48 flats, which started in
September 1990, was completed in
December 1990.
With the help of L&T – Doka formwork
systems 130 mm thick reinforced
concrete walls were cast in the first
stage by employing the large wall panel
forms and slabs over walls in the second
stage by using the Flex system. Cranes
were used for lifting and placing as well
A section of the typical multi-storied
pilgrim quarters.
Dwellings for the devotees
Perspectives of Divine Construction
50
as removing and shifting the wall formwork panels. ECC
also co-ordinated the execution of all services like electrical
installations,
sanitary, plumbing works. Apart from the speed
and quality achieved, the cost of flats ranged from Rs.350 to
425 per sq.ft. In all, ECC built around 1000 flats at Prasanthi
Nilayam, in Puttaparthi. In the second and third stage alone
679 flats were built in 7 blocks, each consisting of 97 units.
Unlike in the first stage, each flat had an area of 420 sq.ft.
The community flats, in two blocks, are constructed using
tunnel form technology with RC walls and slabs.
One block
consists of twenty numbers of each 52.50 sq.m dormitories
in ground and first floor and fifty numbers of each 26.50 Sqm
rooms in second and third floor. The second block consists
of ninety flats, each having an area of 26.50 sq.m rooms.
Every dormitory and room is provided with attached toilet
apart from common toilets in the ground and first floors. The
total built up area of each block is 3252 sq.m.
The structural system consists of 135mm
thick RC load-
bearing walls with RC slabs spanning between the RC walls.
The façade walls are 150mm thick in solid block work.
The internal partition walls are 100mm thick in solid block
work. The RC walls and 150mm thick solid block walls are
supported on continuous strip/wall footings.
The walls and the slabs are built using Heated Tunnel form
system in which the main
walls and the slab were cast
together and cured by passing steam at requisite temperature
to enable concrete to attain sufficient strength within 24
hours.
The flooring is finished with mosaic tiles. The interior surfaces
and ceiling are painted over 1mm thick Plaster of Paris putty.
The exterior surface is painted with
waterproof cement paint.
These were constructed within a period of 6 months. These
elegant flats cost around Rs.485 per sq.ft indicating its
suitability for mass housing in urban areas of India.